Bombay Metrics
Engineering & Product Design
Service Solutions

Engineering & Product Design (DFM)

Design for Manufacturability. Engineered for Success.

The DFM Philosophy: Bridging the Gap to Reality

We don't just build to produce; we build for performance. In the world of high-precision manufacturing, a design that works on a computer screen can often fail on the shop floor. Sharp corners lead to stress fractures, uneven wall thicknesses cause shrink porosity, and solid sections create unnecessary weight and cost. At Bombay Metrics, our engineering team acts as your technical gatekeeper.

The Bombay Edge: Advanced Simulation

We move beyond 2D drawings to provide a full-spectrum digital twin analysis. Our Pune-based hub utilizes industry-leading software to “pre-manufacture” your parts in a virtual environment.

  • Flow-3D Cast:Visualizing molten metal flow to predict air entrapment and turbulence.
  • Forging Flow Analysis:Modeling grain flow to ensure maximum fatigue strength.
  • FEA (Finite Element Analysis):Simulating real-world loads to validate structural safety factors.
Flow-3D Heat Map Simulation

Flow-3D Thermal Analysis: Predicting Porosity Before Pouring

Real-World Value: The Impact of Smart Design

20%

Weight Reduction

Replacing solid sections with strategic ribbing to reduce price-per-piece.

4%

Scrap Rate Target

Reduced from industry avg 12% by identifying stress points early.

40%

Waste Reduction

Conversion engineering from billet machining to near-net-shape forgings.

Key Capabilities

Advanced Simulation Toolkit

SolidWorks, Flow-3D, and FEA analysis.

Weight Reduction

Up to 20% reduction without sacrificing performance.

Scrap Reduction

Stabilizing production cycles to prevent waste.

Process Optimization

Conversion engineering from billet to near-net-shape.